Radar bottom shell
Model: CD118-C010-1000
Applications
Description
CD118-C010-1000 is a millimeter-wave radar bottom shell, molded using black PBT injection molding, and compatible with 2.5 series connection terminals. The product boasts high dimensional accuracy, with a dedicated CPK key dimensional control mechanism established to meet the mass production standards after customers have relaxed tolerances. The shell is designed with reserved positioning holes, mounting feet, and heat dissipation vents, supporting multi-point positioning assembly on the PCB board. The side of the shell comes standard with a 7×7mm laser QR code marking area for single-piece traceability. The drawings have undergone three iterations of optimization, gradually relaxing tolerances and adding dimensional control items, balancing mass production yield and assembly accuracy, and complying with HSF environmental compliance requirements.
Features
- Press-fit design, suitable for PCB finished holes; compliant with regulatory pin design specifications; capable of being electroplated after stamping
- Insulate and separate various metal terminals to ensure electrical clearance and insulation performance
- Terminal retention, with the cavity latch locking the terminal to prevent insertion and removal
- Mechanical protection against bumps and vibrations, safeguarding internal contact components
Specifications
Whitepapers
Features
- Press-fit design, suitable for PCB finished holes; compliant with regulatory pin design specifications; capable of being electroplated after stamping
- Insulate and separate various metal terminals to ensure electrical clearance and insulation performance
- Terminal retention, with the cavity latch locking the terminal to prevent insertion and removal
- Mechanical protection against bumps and vibrations, safeguarding internal contact components
Specifications
Radar bottom shell
Model: CD118-C010-1000
Applications
Description
CD118-C010-1000 is a millimeter-wave radar bottom shell, molded using black PBT injection molding, and compatible with 2.5 series connection terminals. The product boasts high dimensional accuracy, with a dedicated CPK key dimensional control mechanism established to meet the mass production standards after customers have relaxed tolerances. The shell is designed with reserved positioning holes, mounting feet, and heat dissipation vents, supporting multi-point positioning assembly on the PCB board. The side of the shell comes standard with a 7×7mm laser QR code marking area for single-piece traceability. The drawings have undergone three iterations of optimization, gradually relaxing tolerances and adding dimensional control items, balancing mass production yield and assembly accuracy, and complying with HSF environmental compliance requirements.
Whitepapers
Related Cases
Ultrasonic/Millimeter-Wave Radar Housing | Automotive ADAS System Supporting Project
The original radar housing of the ADAS perception module in domestic new energy vehicle companies faced issues such as insufficient injection molding precision, sealing failure, and deformation under high and low temperatures, leading to abnormal radar detection after water infiltration on bumpy roads. Our company has customized a modified material precision radar housing, optimized the sealing grooves and internal positioning structure, and met the automotive-grade AEC-Q reliability requirements. The housing meets the standards for shock resistance, weather resistance, and electromagnetic shielding performance. It is verified simultaneously with EPS supporting components, achieving fixed-point mass production for multiple vehicle models and significantly reducing the rework rate of radar modules.
国内知名新能源车企
Automotive electronic components | New energy vehicle radar housing & EPS steering system supporting projects
Domestic new energy vehicle companies have encountered issues with the original design of their onboard millimeter wave/ultrasonic radar housings, which lack sufficient shock resistance and waterproof performance. Additionally, the EPS steering connectors are prone to loosening under high-temperature conditions, affecting driving perception and steering safety. Our company has developed a dedicated precision housing for radar, which complements the EPS steering system connection components and has passed a full set of automotive-grade tests. The product is resistant to shock, high and low temperatures, and has improved assembly efficiency by 30%. It has successfully entered the mass production projects of vehicle companies and achieved stable batch supply.
某智能汽车企业
Related Solutions
Complete structural solution for 4D imaging millimeter-wave radar
The vehicular millimeter-wave radar, installed at the front of the vehicle, must withstand vibrations from driving, exposure to wind, sand, rain, and snow, while also strictly controlling electromagnetic interference. Shell deformation and insufficient wave absorption performance can directly lead to inaccurate radar ranging and angle measurement, resulting in false alarms and missed detections. Many suppliers can only provide single components, requiring customers to integrate from multiple suppliers, which incurs high coordination costs.
Automotive EPS (Electric Power Steering) System Connection Solution
With the popularization of intelligent driving, the EPS steering electronic control signals have become increasingly complex. Vehicle vibration during driving, alternating high and low temperatures, and contamination from engine compartment water and gasoline can easily cause poor contact and signal disconnection of connectors, posing significant safety hazards to driving. Traditional universal connectors struggle to meet the stringent safety requirements for in-vehicle applications.